Stainless Steel Tube Connector
Stainless steel tube connectors are components used to connect sections of stainless steel piping or tubing in a fluid or gas handling system. They come in various shapes and sizes, allowing for different configurations and connections to be made. These fittings are typically made from stainless steel, which offers excellent corrosion resistance, durability, and strength, making them suitable for a wide range of applications, including industrial, chemical, food processing, and pharmaceutical industries.
Your Professional Stainless Steel Tube Connector Supplier
Luju, founded in 1991, with extensive experience in hardware industry, specialized in stainless steel hardware for both industrial & marine applications, our products are shipped to USA, Latin America, Europe and Asia. Luju's policy is to provide an extensive range of high quality stainless steel products with special finish to our customers!
Variety Of Products
We can provide customers with a variety of hardware products, including hinges, machining parts, auto parts, building parts, marine parts, etc. These products can be used in shipbuilding industry, construction industry, machinery industry, food industry, automobile industry and other fields.
Advanced Production Equipment
Our factory is equipped with advanced production equipment such as forging foundry, casting foundry, horizontal die machine, vertical wax injection machine, five-axis CNC ultrasonic machine, etc. These devices ensure high precision and efficient production.
Strong Production Capacity
Our company has strong production capabilities in stamping, forging, casting, CNC milling, injection molding, etc. At the same time, we can produce high-quality hardware with various special specifications for customers' OEM/ODM.
Multiple International Certifications
Our hardware products have obtained many international certifications such as ISO9001, DUNS, and TUV. In addition, our products are sold to the United States, Latin America, Europe and Asia, and have won unanimous praise from many customers.
Stainless steel tube connectors are components used to connect sections of stainless steel piping or tubing in a fluid or gas handling system. They come in various shapes and sizes, allowing for different configurations and connections to be made. These fittings are typically made from stainless steel, which offers excellent corrosion resistance, durability, and strength, making them suitable for a wide range of applications, including industrial, chemical, food processing, and pharmaceutical industries.
This Adjustable Glass Hinge is a well made standard hinge that can be used to customize the glass shower door. This product is very popular and enjoys a high reputation in the market. It can be used in shower rooms, kitchens, offices and many other places. It is suitable for any glass or shower application.
This Adjustable Glass Clamp is widely used in shower room, kitchen, office and many other places. They come in different styles, finishes and sizes, and different glass thicknesses to provide maximum design flexibility. It is made of authentic 304 stainless steel, which will not rust even if it is soaked in water.
Stainless Steel Handrail Fittings
These Stainless Steel Handrail Fittings are made of stainless steel 316 and 304. Although they are both stainless steels, there are certain differences between the two stainless steels. For example, 316 stainless steel has good toughness, so it has better processing performance, while 316 stainless steel has better performance in corrosion resistance and high temperature resistance.
Doors and windows are an important furniture product in our life. If you want to open doors and windows, handles are one of the most important accessories. At present, there are many common materials for door-to-door handles in the market, and stainless steel door-to-door handles are one of the more popular types among consumers.
The design of the sliding door makes the interior space independent. On the market, there are various kinds of sound insulation materials, such as sponge and foam. The sliding door decorated with these materials has a good sound insulation effect, which is conducive to creating a quiet and comfortable home environment.
It has good wear resistance and durability, and will not rust and fall off easily even if it is used for a long time. It is very convenient to clean the product, because the dust is difficult to stick to the stainless steel, so a wet rag can be used to clean it well. Even if the product has some scratches. You don't have to worry too much. You can polish it with abrasive paper and toothpaste.
This Glass with Spider Fitting eliminates waste gas overflow, and achieves the goal of improving air quality and protecting the environment. Through continuous technological innovation, this product has good strength, corrosion resistance and flame retardancy.
The folding shelf brackets are made from premium grade stainless steel, which is very durable. Surface brushed treatment, build to resist daily scratches, corrosion and tarnishing. The folding brackets are easy to mount just make sure they are straight on the studs when you mount them.
Stainless Steel Tube Connector
Here you will find Luju's extensive range of tube connectors. There are various types of tube connector you can choose. We also have different measurements for round and rectangular bases with various Degrees. Check out our website to find out more about the base that suits your application!
Advantages of Stainless Steel Tube Connector
Corrosion Resistance
Imagine a pipe network carrying corrosive chemicals or operating in a humid, salty environment. Regular steel fittings would quickly succumb to rust and deterioration, leading to leaks, malfunctions, and even safety hazards. This is where stainless steel shines. Its unique blend of chromium and nickel forms a protective layer, a passive film, that shields the underlying metal from corrosion.
Durability You Can Trust:
Think of your pipes as the arteries of an industrial system. You wouldn't want them to develop weaknesses or require frequent replacements. Stainless steel tube connectors are built to last. Their exceptional resistance to corrosion translates to a longer lifespan compared to other materials. In the long run, this results in significant cost savings. Plus, minimal maintenance requirements keep things simple and efficient.
Hygiene Champion: Keeping Things Clean
In industries like food processing, pharmaceuticals, and healthcare, maintaining a high level of hygiene is paramount. Here too, stainless steel tube connectors excel. Their smooth, non-porous surface makes them inhospitable to bacteria and grime. This translates to easier cleaning and sanitization, minimizing the risk of contamination.
Beauty with Brains: A Winning Combination
Let's not forget aesthetics. Stainless steel boasts a sleek and modern look that enhances any environment. It complements various design styles and integrates seamlessly, making it a popular choice for both functionality and form. Whether it's a gleaming hospital or a state-of-the-art brewery, stainless steel tube connectors add a touch of modern elegance.
Eco-Conscious Choice:
Sustainability is a growing concern, and stainless steel tube connectors contribute positively. Unlike some materials, they don't require additional coatings or lining, minimizing the use of harmful chemicals. Additionally, they are 100% recyclable at the end of their lifespan. This reduces environmental impact and aligns with environmentally conscious practices.
Tee Fitting for Pipes
The tee fitting is a T-shaped stainless steel fitting and has two exits, each at a 90-degree angle, and one intake; threads may be present on the ends of these fittings. Oil refining, water treatment, and other processing units are among the sectors that employ these fittings. Straight tee, equal tee, decreasing tee, wye tee, lateral tee, male and female branch tee, and male and female-run tee are among the tee fittings available in various sizes and shapes.
Cross Fittings
The stainless cross fitting is cross-shaped; has three inlets and one output are available, or vice versa. The stainless cross's opening ends may be threaded or socketed and are preferred in applications where space is at a premium or when there is a limited amount of room to install the fitting because it has openings, the cross fitting is suited for low-pressure applications so it can produce increased pressure in the middle, affecting the seal.
Pipe Nipples
A pipe nipple is a small section of stainless steel tubing with a male thread on one or both fitting ends. The pipe nipple is a connector that connects two types of pipes and fittings, such as pipes, tubes, hoses, and valves.
Valve
A valve is a device that controls the flow of water, liquid, fluid, or gas in a piping system by changing the flow's direction, volume, or pressure. Valves come in various shapes and sizes, each with its own set of functions and objectives.
Coupling
A coupling is a tiny pipe or tube with a socket or female threaded end or ends that connect two pipes or tubes of equal or different diameters. It's utilised to bring a piping system to a close or extend it.
Material of Stainless Steel Tube Connector
304 Stainless Steel
Highly resistant to corrosion, versatile, and can therefore be applied in various fields, among them in the food and chemical industries.
316 Stainless Steel
316 stainless steel is substantially more resistant to corrosion compared with the above two grades, and therefore finds use in applications where it is likely to come into contact with severely aggressive chemicals or environments.
Duplex Stainless Steel
A type of material possessing a combination of attributes characteristic of both the austenitic and ferritic stainless steels; it has a greater level of both strength and corrosion resistance and is applied mainly in offshore and marine engineering.
Application of Stainless Steel Tube Connector
Hydraulic applications in the oil & gas and chemical processing market require fittings which are designed for demanding conditions. From salt spray on offshore rigs in the north sea, to refineries, and the processing of caustic chemicals, stainless steel is the predominant choice of material in fittings and valves. Whatever material is being transported; oil, various chemical combinations or other substances, stainless steel outperforms most other materials. The oil & gas, and chemical processing industries are naturally corrosive environments and can experience extreme temperatures and harsh conditions. That's why stainless steel is used throughout these markets. Other exotic materials such as Monel alloys are used in oil and gas exploration where components will be exposed to "down hole" environments of elevated temperature combined with high hydrogen sulfide concentrations. Monel is used in these so called "sour wells" as the conditions prove rapidly degrading to stainless steels. However, Monel is much more expensive than stainless and used only when conditions require.
The manufacturing and processing of foods and beverages, as well as alcoholic beverages, utilizes specialty manufacturing, processing, and packaging equipment that are required to withstand high temperatures and transportation of liquids through the system while staying hygienic. The equipment must also be easy to clean and disinfect during change over or before introducing a new product to the system. The cleaning process is vital to protecting against the growth of bacteria and other pathogens. In order to withstand heat, resist pitting, cracking, potential corrosion and for ease of cleaning, stainless steel fittings, adapters and tubing are used when carrying food materials or beverages. Plus, stainless steel is achromatic to foods, so it does not affect the taste, smell or color of foods and beverages.
Equipment and components such as fittings used in the pharmaceutical industry often come into contact with high temperature, high pressure, and corrosive chemicals, and must also endure recurrent and intense cleaning treatments. Equipment shall be constructed so that surfaces that contact components, in-process materials, or drug products shall not be reactive, additive, or absorptive so as to alter the safety, identity, strength, quality, or purity of the drug product beyond the official or other established requirements. Because stainless steel easily withstands these conditions and requirements and is extremely hygienic it is the primary fitting and tubing material used in pharmaceutical R&D and manufacturing.
There are many other industries that rely heavily on stainless steel tube connectors, including textiles, water treatment plants, ship building & marine equipment, mining and more. There enhanced corrosion resistance extends the service life of equipment and the temperature ratings for 304 stainless of 800°F (427°C), or 316 stainless steel of 1,000°F (538°C) along with its toughness in harsh conditions makes stainless the ideal choice in many industries and applications. Pressure ratings of industrial stainless steel fittings are often rated to 10,000 PSI, and for specialty applications can be designed for up to 20,000 PSI.
The Manufacturing Process of Stainless Steel Tube Connectors
Raw Material Selection
The process starts with choosing the right sort of material. Stainless steel tube connectors are generally manufactured from stainless steel bars or sheets. The two most popular grades include the 304 and 316 stainless steel, which is well renowned for its robust and corrosion resistance features. The type of grade depends with the grade of the project and the environment, which the fittings are going to work in.
Cutting and Shaping
After choosing the appropriate raw material, it is then preprocessed by cutting to various sizes and shapes. In large fittings, sheets of stainless steel are shaped into the basic form of the fitting as is done below. For smaller fittings, the stainless steel bars are processed such that they are in segments. This requires high accuracy cutting tools including saws, lasers or water jets to maintain the right dimensions as well as polished edges.
Forming the Fittings
Then the cut pieces come out to get their final forms or shapes given to them depending on the design of the item.
● Forging
High Pressure and Heat: This type of forging is performed on stainless steel where the material is heated and put under high pressure through the use of forging machines. This process is especially suitable for fittings that needs greater strength and stiffness such as elbows, tees, etc.
Custom Shapes: This is quite useful since forging enables the production of intricate and elaborate shapes and layouts which cannot be otherwise produced.
● Casting
Mold Creation: Stainless steel is initially made molten then is poured into a mould which has transformatively shaped the fitting. This method is best suited for producing fittings with highly detailed aspects and in large production runs.
Solidification: After cooling the fitting is hardened and taken out of the mould for the next step if any or used for the final application.
● Machining
Precision Cutting: When it comes to localized and complex fitting, then machining tools are used to shape and cut the stainless steel. This process involves the use of lathes, mills, and computer controlled machined often known as the numeric controlled machined to the intended sizes and surface texture.
Heat Treatment
Heat treatment is the second process applied to many fittings after shaping to modify mechanical characteristics. In this case, the process involves raising the temperature of the fittings to a specific level before lowering the rate at which it cools. The use of heat increases the resistance to wear and corrosion of stainless steel as well as the strength and hardness.
Surface Finishing
They are subjected to a finishing process for the purpose of producing a smooth surface of the fittings. This can include:
Polishing: Polishing the hand so that it looks smooth with a sheen that reflects light.
Pickling and Passivation: The removing of layers which have fine-scale defects that prevent sand-blasting, and improving of anti-corrosion properties through applying chemical sources.
Quality Control and Testing
The management of quality is an essential function in manufacturing as it works as a quality check. Every fitting is examined and checked to guarantee it is of the required standard and contains the necessary quality. This can be a simple optical assessment of the fittings or a more detailed examination such as an assessment of dimensions as well as pressures to affirm the performance of the fittings.
5 Things to Look for When Buying Stainless Steel Tube Connectors
Materials
When you're looking for tube connectors, you'll notice that there are quite a few materials to pick from-ranging from copper and brass to cast iron and steel-which provide a range of benefits. Copper is fairly corrosion resistant, and iron and steel are abrasion resistant. However, all those materials pale in comparison to stainless steel fittings. Stainless steel is king for sanitary stainless steel tube connectors. They are strong and durable, and stainless steel is incredibly corrosion resistant. That makes it the material of choice for environments where sanitation is paramount, such as kitchens or hospitals.
Applications
The construction of your stainless steel tube connectors can vary depending on the intended application. The three types of applications you'll need to know include:
Hydraulic Applications: The transfer of liquids. Hydraulic fittings need to seal tubing to prevent leaks and are at a higher risk of corrosion.
Pneumatic Application: The transfer of gases. Pneumatic fittings need especially tight seals to prevent gases from escaping. They also must resist chemical corrosion.
Other Applications: A less common application includes a structural design that requires strength and integrity but without the need for tight seals.
Sizing
Once you've determined the correct type of stainless steel tube connector for the intended application, you need to size the fittings to your tubes, pipes, or hoses. This is a small but crucial aspect, as overly large or small connectors will be incompatible.
Function
Next, you'll want to consider the function your need the stainless steel tube connector to perform. stainless steel tube connectors come in all sorts of shapes and sizes, so it's easy to become overwhelmed. Some are obvious-such as elbow or tee fittings to control the flow of liquids and gases-but it's easy to confuse couplers with adapters. Couplers, for example, are for similar tubing, while adapters connect dissimilar tubing. If you're not sure which one serves the function you need, contact our experts and describe the function you require.
Operation
The last thing to look for when buying stainless steel tube connectors is the operating pressure and temperature range. These are indicative of a fitting's working range of extreme pressure and temperatures. If the application of your fittings falls above or below these ranges, the fittings are at risk of failing entirely.
